Figure 1 Pendulum type sand saw main motor, flywheel, connecting rod, crank, saw frame cantilever, saw frame, saw blade, four-column frame, screw, lifting motor auxiliary equipment: mortar pump, sprinkler, steel sand adder, steel Working principle of sand separator, hydraulic tensioner and waste trolley: The motor drives the large connecting rod to push the saw frame for simple reciprocating pendulum movement, so that the steel saw blade drives the steel sand abrasive to squeeze, grind the stone and complete the saw Cutting work technical performance: Advantages: thinner saw blades (4.2-4.8mm) can be used, low energy consumption, low sawing consumption, high yield, simple movement, less equipment wear and low maintenance costs. Disadvantages: large proportion of empty travel (3/4~4/5), low efficiency (10~20mm/h) (2) translational frame saw (diamond frame saw and translational sand saw) Horizontal and vertical, the horizontal frame sawing machine has its saw blade for horizontal movement, while the vertical frame saw machine has its saw blade for vertical movement. Basic structure: less saw frame cantilever, more saw frame guide main motor, flywheel, connecting rod, crank; saw frame, saw frame guide, saw blade, four-column frame, screw, lifting motor auxiliary equipment: mortar pump, slurry truck , steel sand adder, steel sand separator, hydraulic tensioner, block trolley. Working principle: The motor drives the connecting rod to push the saw frame along the saw frame guide rail for horizontal reciprocating linear motion. During the movement, the saw blade always squeezes the steel sand to grind the stone, and there is no invalid air travel. Technical performance: Disadvantages: Thicker saw blade (6mm) should be used, high energy consumption (requires larger power main motor drive), high saw consumption, high cost and low yield. Advantages: fast sawing speed, no air travel, high efficiency (30 ~ 40mm / h). 
Figure 2 Schematic diagram of the translational frame saw machine 
Fig. 3 Translating sand saw (3) Basic structure of compound pendulum sand saw: Improved working principle on the cantilever of saw frame: the moving track of straight line and curve, changing the position of hanging point of saw frame, in saw frame and cantilever Technical performance of the installation of joints and saws and hangers: Advantages and disadvantages: It has the advantages of high efficiency, low energy consumption, low sawing consumption and high yield. However, due to the complicated structure of the swinging system, the wear is large and the maintenance workload is large. 
Figure 4 The boom and boom box of the compound pendulum sand saw 2. Diamond frame saw 
Figure 5 Diamond frame saw 1. Flywheel 2. Large connecting rod 3. Main motor 4. Frame, column 5. Block trolley 6. Total console 7. Water jet cooler 3. Diamond circular saw: suitable for all kinds of stone Sawing and cutting (1) Classification: 1Structural classification: Single-arm, double-column, frame type 2 according to saw blade diameter: Normal type: diameter less than 160cm Medium: diameter 160-200cm Large: diameter 200-300cm Giant: Diameter More than 300cm 3 according to the number of saw blades: single saw, combination saw 
Figure 6 Diamond frame saw {partial) (2) Single-arm diamond circular saw 1 Basic structure 1 - Main motor 2 - Base 3 - Saw blade 4 - Control panel 5 - Horizontal mobile trolley 6 - Vertical mobile trolley 7 —Vertical motion rail 8—Trolley traction mechanism 2 Working principle a: The main motor drives the saw blade to rotate through the pulley; b: The saw blade is vertically driven from the top to the bottom under the vertical lifting device; c: The car is longitudinally reciprocated by the traction mechanism to complete the sawing of the block from front to back; d: horizontally moving the screw to drive the saw blade to move or move by the skip to complete the sawing of the block from left to right. 
Figure 7 Single-arm diamond circular saw 3 Technical performance (different types of technical performance difference) Saw blade diameter: 900-1600mm Number of saw blades: 1-12 Width of sawable sheet (mm): Saw blade diameter 900 300,305 saw blade diameter 1200 300,305,400,450 saw blade diameter 1600 300-610 saw blade diameter 1800 300-700 (3) double column (gantry) diamond circular saw machine 
Fig. 8 Technical performance of double-column (gantry) diamond circular saw machine (different types of technical performance difference) Saw blade diameter: 1800-3500mm Number of saw blades: 1 or 3 sets of large, medium and small combined saw blades Compared with the single-arm sawing machine, the gantry saw has better sawing stability. (4) Frame type (two-way) diamond circular saw 
1. Pallet 2. Vertical saw blade 3. Horizontal saw blade 4. Main motor 5. Saw machine frame 6. Control panel 7. Lifting motor (making the vertical and horizontal guides for lifting movement) 8. Longitudinal guide rail 9. Horizontal guide rail Technical performance: Compared with the single-arm sawing machine and the gantry sawing machine, the two-way cutting machine has better sawing stability and sawing precision; and the horizontal sawing replaces the artificial chiseling board, which greatly improves the production efficiency. The number of saw blades can be single or multiple. 4. Diamond Wire saw 
Figure 10 Single rope diamond wire saw 
Figure 11 Multi-rope diamond wire saw 1 Basic structure: body frame, beaded rope drive wheel, guiding theory, beam frame lifting drive and guiding system, beaded rope tensioning system, electronic control system, etc. 2 Working principle: Using the beading Diamond particle cutting stone 3 Technical performance (compared with frame saw) a. The structure and installation foundation of the sawing machine is relatively simple, the auxiliary equipment is less, the floor space of the workshop can be reduced by 1/2~2/3; b. The sawing efficiency is high , sawing medium-hard granite plates, can be sawed 250m2 a day, equivalent to the efficiency of two large frame saws with 120 saw blades; c. Easy to operate, high precision sawing, multi-rope diamond bead saw It can quickly change the thickness of the processed sheet; d. The sawing surface of the sheet is flat, and the possibility of the steel sand residue being embedded in the sawing surface of the sheet is eliminated, so that the grinding and polishing time is reduced by 20%; e. The sawing noise is small, work Good environment; f. Low energy consumption, about 30% lower power consumption compared with frame type sand saw; g. Consumable materials are greatly reduced, and environmental pollution is small. The frame saw consumes 3kg of steel grit, 1.5kg of saw blade and 2kg of lime per sawing of granitic granite slab, while the diamond wire saw consumes only 0.01kg of diamond rope. It is roughly estimated that the use of frame saws will require the disposal of 325,000 kilograms of waste mortar per year, which is conceivable for the seriousness of environmental pollution. Taking granite slabs with an annual output of 50,000 m2 as an example, the waste slag produced by the diamond wire saw is only about 1.5% of the frame type sand saw, and the waste slag has a single component and convenient external treatment. Therefore, the diamond wire saw is an environmentally friendly mechanical device for sawing stone slabs. 5. Diamond Band Saw: Small-sized stone sawing of precious stone The basic shape of the diamond band saw is similar to the woodworking band saw of sawn wood. The difference is that the diamond band saw is welded with diamond sawtooth on one side of the steel strip. The two ends of the steel strip are welded and integrated to form a closed loop belt, so it is called a band saw. The main difference between it and the gang saw is that the base is a flexible steel strip, which requires diamond welding, strong bonding, and can be bent and bent like a belt. Band saws are generally very thin (thickness 1.0 to 2.0 mm) and very long (about 5 to 8 m), mostly made by electroplating. Saw width 3mm, can cut 2mm thick plate 6. Diamond circular saw machine (tube saw) 
Of the several methods now used for fixing super abrasive particles of diamond or CBN to the working surface of an abrasive tool, electroplating is the fastest growing.More and more production operations involve combinations of hard-to-grind materials and complex wheel shapes that virtually dictate the use of electroplated super-abrasive tools.
Characteristically,such tools consist of a precision tool form or mandrel with super-abrasive particles deposited on the working surface and locked in place by electrode position of a bonding matrix,most frequently nickel.The particles are so locked onto the tool surface may vary in size and dispersion to suit the purpose of the tool, but they should lie in a single layer.
Electroplated grinding wheels with nickel bonding can achieve high stock removal rates and high-precision profiles on parts being ground. Depending on the wheel blank design,plating technique, and post-treatment of the single-layer grit structure, many different grinding wheels can be produced using this bond system.There is no need for dressing during the life of the wheel.This avoids downtime and eliminates the need for a dressing device.
When you need to remove more material than polishing will allow,use quality grinding wheels.Diamond grinding wheels are used for grinding, shaping,flattening or smoothing of your specific application of stone.The Diamond Tool Store offers a full line of diamond grinding and shaping wheels for many applications that come in many different sizes with desired grits and positions.The product line you will see for grinding tools will reduce the amount of chipping and special shapes and sizes that allow fabricators to get into tight corners for a clean,smooth finish.
Our electroplated grinding wheel are precision engineered to meet the high demands of lapidary,jewelry,gemstone,glass,ceramic,composite,electrical contacts of starters,alternators, motors applications.We offer many stock wheels with varying shapes and grits that will maintain tight tolerances and provide superior form holding when used wet or dry.
Metal Bond Grinding Wheels and Diamond Sintered Grinding Wheel are manufactured using a variety of metal fillers with Diamond or CBN abrasive. Generally, Metal Bond wheels have the hardest matrix, and require coolant.
Diamond CBN Superabrasive Grinding Wheels are available in a variety of sizes and styles, both plain and formed to specific contours. These grinding wheels are designed primarily for grinding such materials as: high carbon; high chrome; high speed steels, such as M2, M3, M7 and T15; die steels, such as: D2, D3, HB, A & O; alloy steels (harder than 50 Rc); nickel and cobalt base super alloys; titanium; stainless steels, etc.offer substantial benefits in grinding exotic alloy steels. Since the CBN crystal resists dulling much better than conventional abrasives, it provides stress-free, cool cutting action throughout its long life. The crystal tends to be self-sharpening as cutting stress increases. The mono-layer wheel structure requires no truing or dressing throughout its life, thereby eliminating truing tool cost as well as non-productive wheel truing time.In addition to this,we also provide the lapidary polishing wheels.
Diamond Grinding Wheels, Lapidary Grinding Wheels, Diamond Grinding Wheel, Diamond Flat Wheel, Diamond Spherical Grinding Wheel, Diamond Textured Wheel, Diamond Profile Wheel, Diamond Engraving Wheel
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