Whisker and Sailong Oxide Ceramics are viable options for turning and milling high temperature alloys (HRSA). Inconel alloys are one of the categories that are used primarily in high temperature applications, including the aero engine and energy industries. Another application is the growing number of welding materials in oil and gas pipelines.
Ceramic materials are thermosetting and have a low chemical reaction rate with the workpiece material; however, compared with cemented carbides, the disadvantage is poor toughness. This requires process clamping to stabilize to reduce vibration. The tool overhang should be as short as possible, cut and cut smoothly, and full slot milling should be avoided during milling.
Ceramic turning and milling are very different. The maximum line speed for turning is about 300 meters per minute, while the milling cutter can be as high as 1,000 meters per minute. Ceramic turning requires a constant supply of coolant; milling does not use coolant to avoid hot pressing.
Round inserts are the best choice for turning and milling; small depths of cut are recommended.
The mainstay of ceramic milling is the use of higher line speeds and lower feed rates (0.05-0.08 mm/tooth) compared to carbide tools. The high temperatures around the cutting zone aid in cutting and effectively remove the resulting small, hot iron filings.
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