Explore the improvement of the automation level of ceramic production

China's ceramic industry ranks first in the world in terms of productivity, scale of production, and product quality, but the level of automation and automation equipment in the ceramic industry is dwarfed by other industries such as China's chemical, steel, and non-ferrous metals; and the ceramic industry itself. The mechanical level and process plausibility are not matched, just as the barrel short board restricts the overall level of improvement. If you stay awake and continue to reflect and explore before you have an advantage, you can find that there are still many problems still to be improved in production.

Many production companies have a variety of bulk formulas for bulk materials, followed by mixed processes and follow-up production processes. The dosing section is often high dust and is not suitable for manual on-site operations. For example, non-ferrous copper smelters handle various types of copper concentrates (up to 40 different types of materials), solvents, and dust collection powders every day. Large-scale smelters produce more than 2,000 tons per day. In the 1970s, the smelting plant realized continuous mechanization and electrical automation operations. The total error of the automatic formulation and multi-material material formulation system was controlled to <1.0% according to the material composition analysis. Today's copper smelters have entered the era of plant automation, information monitoring, control, and management. Automatically generate production reports, automate accident notifications, accident diagnosis, equipment management software with positive reasoning, reverse reasoning, and self-learning functions, and can automatically arrange production “point inspections” and gradually move into the “ERP” enterprise management decision system. A new era. The intermittent operation method of the ceramic industry ingredients can also be equipped with an automated system, and batch processing methods are used to automatically control the batching and mixing processes. With history records recipe storage, query and call. It facilitates scientific research such as formula adjustment and trial groping, and can seek out better solutions and can also realize confidentiality functions.

A complete record of the best firing curve corresponding to a product (formulation) is what the pottery factory wants, and when the product (recipe) reappears, the system will automatically complete the optimal firing. Furthermore, once a product has been tried once, the production system can automatically optimize the task as long as the one-touch command is used.

The automated system monitors production more reliably than manual, accurate and never tired. An intelligent system for comprehensive data collection is established. Means of the average person rather than the specific person responsible for the plant can be used to count on the number of people, to count on the matter, and to diagnose more problems from the data. Equipped with a set of applicable automation systems can bring more guarantees for production, while the operation of the factory will be more stable, and our management can also be targeted. When ceramic entrepreneurs have the opportunity to visit other industries, they will have to look at the automation system, and they will benefit from their own control.

Fiber glass tape measure

Fiber Glass Tape Measure,Rubber Tape Measure,Steel Tape Measure,Mini Retractable Tape Measure

Yucheng County Ruiertuo Tools Co., Ltd. , https://www.ruiertuotools.com

Posted on