1. Process flow
Gasoline or trichloroethylene degreasing→drying→drying→cooling→upper fixture→weak alkali corrosion→warm water wash→rinse in running water→nitric acid soaking→washing in water→rinse in flowing water→immersion zinc→galvanization→rinse in water → Wash with water → Chrome plating → Wash in the recovery tank → Wash → Lower fixture → Wash → Wash with hot water → Dry → Cool → Self-test.
2. The main recipe and process conditions of the pretreatment
(1) Weak alkali corrosion
Trisodium phosphate (Na3PO4) 25~30g/L
Sodium carbonate (Na2CO3) 25~30g/L
Additive 2~4g/L
OP-10 emulsifier 0.5~1ml/L
T75~85°C
T40~60s
(2) acid etching solution
Nitric acid (HNO3) 400~500ml/L
Excess water
T room temperature
T30~60s
3. Zinc dipping solution formulation and process conditions
Zinc Oxide (ZnO) 55~60g/L
Sodium hydroxide (NaOH) 300~325g/L
Ferric chloride (FeCl3·6H2O) 1.0~1.2g/L
Potassium sodium tartrate (KNaC4H4O6·4H2O) 40~50g/L
Sodium nitrate 0.5~1g/L
T30~37°C
T40~60s
Note: After the aluminum parts are galvanized, electroplating is performed in the solution with a current of 0.8~1.2 A/dm2. For a time of 1~2 min, the best results are obtained.
4. Hard chromium plating solution formulation and process conditions
Chromate (CrO3) 250~260g/L
Sulfuric acid (H2SO4:d=1.84)2.5~2.6g/L
Trivalent chromium (Cr2O3) 2~4g/L
CrO3: SO42-100: 0.9~1.05
T52°C
DK25~35A/dm2
V6~8V
t depending on the thickness needs
Gasoline or trichloroethylene degreasing→drying→drying→cooling→upper fixture→weak alkali corrosion→warm water wash→rinse in running water→nitric acid soaking→washing in water→rinse in flowing water→immersion zinc→galvanization→rinse in water → Wash with water → Chrome plating → Wash in the recovery tank → Wash → Lower fixture → Wash → Wash with hot water → Dry → Cool → Self-test.
2. The main recipe and process conditions of the pretreatment
(1) Weak alkali corrosion
Trisodium phosphate (Na3PO4) 25~30g/L
Sodium carbonate (Na2CO3) 25~30g/L
Additive 2~4g/L
OP-10 emulsifier 0.5~1ml/L
T75~85°C
T40~60s
(2) acid etching solution
Nitric acid (HNO3) 400~500ml/L
Excess water
T room temperature
T30~60s
3. Zinc dipping solution formulation and process conditions
Zinc Oxide (ZnO) 55~60g/L
Sodium hydroxide (NaOH) 300~325g/L
Ferric chloride (FeCl3·6H2O) 1.0~1.2g/L
Potassium sodium tartrate (KNaC4H4O6·4H2O) 40~50g/L
Sodium nitrate 0.5~1g/L
T30~37°C
T40~60s
Note: After the aluminum parts are galvanized, electroplating is performed in the solution with a current of 0.8~1.2 A/dm2. For a time of 1~2 min, the best results are obtained.
4. Hard chromium plating solution formulation and process conditions
Chromate (CrO3) 250~260g/L
Sulfuric acid (H2SO4:d=1.84)2.5~2.6g/L
Trivalent chromium (Cr2O3) 2~4g/L
CrO3: SO42-100: 0.9~1.05
T52°C
DK25~35A/dm2
V6~8V
t depending on the thickness needs
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